Quionne team is expert in carbon fiber parts and carbon fiber production processes.

Here our main carbon fiber project of is exposed, it is a complete product development process where we have done the design, numerous prototypes by different production methods, a intensive prototype testing and also the development of a process to achieving mass production with high production quality and at low cost.

The design process goes through a specific need part. Is evaluated which it the ideal material and ideal manufacturing process taking into account the characteristics demanded. Case it is defined that the best material is carbon fiber, then prototypes in hand with the desired shape for the first test is first are performed

These prototypes are fully functional so you can perform tests of all kinds and a process of continuous improvement. The design is done keeping in mind that it is easily to manufacture.

Once the final piece design is defined begins the production process design according to the volume and target price desired by the customer. In the case of high volume, the manufacturing process will be high pressure and temp RTM (more about our capabilities in injection RTM click,  here). Quionne team is expert on RTM high volumes production. If costumer need to integrate the piece with others to make the final product assembly process and integration with other parts is also designed.

Once design is ready the process cycle times are evaluated, a study of suppliers is carried out and the target price is calculated.

Then the investment is made in machines and moulds needed for the process. And the Quionne team tuned the process reaching optimum product quality and the lowest cost of production possible.

Case low volume production prices other methods can be used that needs less investment but higher price product.